Automatic Glass Bottle Wine/ Whisky Liquor Filling Machine
Description
Spirits are alcoholic drinks that are distilled without fermentation. Distilled spirits tend to have a high average percentage alcohol by volume, ranging from about 20% to 90%ABV. To make a strong spirit, raw materials such as fruits, potatoes and grains are used in the distillation process. Common distilled alcoholic drinks are whiskey, gin and vodka. The global alcoholic beverage market is expected to reach about $2 trillion by 2025, the study said. Spirits will account for about a third of the total market. Visible, spirits account for a large share of the market.
The higher the value of the product, the more losses will result from inaccurate filling measurement. In order to avoid such losses, the GEM-TEC liquor filling machine strictly follows the process requirements for accurate filling. If too much product is poured into the container, the system will automatically correct the liquid level. Products with high alcohol content also need explosion-proof treatment in the bottling process. The electrical system of our machine adopts explosion-proof products to eliminate potential safety risks. Our solutions are easy to clean so that your products can meet all sanitary requirements.
The working principle of filling clear liquor in glass container
Spirits filling machine generally adopts vacuum filling method. Spirits injected into the bottle are dispersed along the inner wall of the bottle by the diverter umbrella, and the air in the bottle is sucked away by the vacuum system through the return pipe. The specific process is as follows: the bottle is lifted up to the bottom of the filling valve and the filling valve is opened. The filling starts. When the liquid level of the wine in the bottle is higher than the return pipe, the valve will be closed. The liquid level is then vacuum corrected: excess product is sucked back into the filling cylinder through the short tube. Because the valve opening and closing function is controlled by the bottle, so: "no bottle, no filling process".
Of course, in the GEM-TEC liquor filling can also use the electronic floating ball quantitative filling system, filling accuracy is high, fast. The electronic valve adopts real-time measurement and control technology, PLC tracking operation compensation technology and variable flow control technology to push the filling accuracy and filling speed to a new height. The filling process is also similar to the three-way valve structure. The spirits are first injected into the electronic metering barrel. After reaching the set capacity, the spirits in the metering barrel are then injected into the bottle.
Features
Mechanical valve performance characteristics
1. Ensure optimal levels of filling errors and liquor losses
2. Accurately determine the filling level height through vacuum correction and the length of the return pipe
3. Mechanically controlled filling valve, can +/- 4 mm stepless change filling height
4. Optional filling valve with or without CIP function
5. The storage container is in a low vacuum state, without drip filling
6. Siemens control system, with high automation control ability, all parts of the function of automatic operation, no operation after startup
7. The machine transmission adopts modular design, variable frequency stepless speed regulation, wide speed range. The drive is equipped with automatic lubricating grease device, which can supply oil to each lubricating point according to the need of timing and quantity, with sufficient lubrication, high efficiency, low noise and long service life.
8. The height of the material in the filling cylinder is detected by the electronic probe. PLC closed-loop PID control ensures stable liquid level and reliable filling.
9. Various sealing methods are optional (such as: aluminum cap, crown cap, various shaped gland, etc.)
10. The material channel can be cleaned CIP completely, and the workbench and the contact part of the bottle can be washed directly, which meets the sanitary requirements of filling; Can be used according to the need of single-sided tilt table; Custom automatic CIP fake cups are also available.
In addition to the above characteristics, the electronic valve also has the following characteristics:
● No loss, easy to adjust: the bottle in the filling process without lifting movement, does not contact the valve body, almost no wearing parts; When adjusting the capacity, you only need to tap the touch screen to change the parameters to make stepless adjustment, and you can also store the parameters of a variety of wine into the formula system. When changing the wine, you only need to call the variety on the touch screen to automatically fill, greatly improving the production efficiency.
● High configuration, high reliability: compared with the mechanical valve system, more electronic components participate in the filling process, the system control is more accurate, more sensitive detection
● No choking liquid, no dripping: the filling valve adopts damping channel, the liquor is not easy to bubble overflow, near the bottle mouth when the liquid flow rate slows down, the liquid column becomes finer and slowly injected into the bottle, eliminate liquid foam, the reverse sealing after filling, no dripping.
Technical Parameter
| Machine type | fillinghead | Bottle height | Bottle diameter | Prodution efficiency | Filling accuracy | Filling range | Compressed air pressure |
|
JH-FF18 |
18 |
100-300 |
50-100 |
≤6600(b/h) |
±1.0ml/500ml |
40-600ml |
0.4-0.5MPa |
|
JH-FF 24 |
24 |
100-300 |
50-100 |
≤9000(b/h) |
±1.0ml/500ml |
40-600ml |
0.4-0.5MPa |
|
JH-FF 36 |
36 |
100-300 |
50-100 |
≤14000(b/h) |
±1.0ml/500ml |
40-600ml |
0.4-0.5MPa |
|
JH-FF 48 |
48 |
100-300 |
50-100 |
≤18000(b/h) |
±1.0ml/500ml |
40-600ml |
0.4-0.5MPa |
|
JH-FF 60 |
60 |
100-300 |
50-100 |
≤22000(b/h) |
±1.0ml/500ml |
40-600ml |
0.4-0.5MPa |
|
JH-FF 72 |
72 |
100-300 |
50-100 |
≤26000(b/h) |
±1.0ml/500ml |
40-600ml |
0.4-0.5MPa |
